Dissemination material: 

Structural Health Monitoring of Above-Ground Storage Tank Floors by Ultrasonic Guided Wave Excitation on the Tank Wall
Premesh S. Lowe [1], Wenbo Duan [1], Jamil Kanfoud [1], Tat-Hean Gan [1,2]
[1] Brunel Innovation Centre (BIC)
[2] TWI Ltd.

There is an increasing interest in using ultrasonic guided waves to assess the structural degradation of above-ground storage tank floors. This is a non-invasive and economically viable means of assessing structural degradation. Above-ground storage tank floors are ageing assets which need to be inspected periodically to avoid structural failure. At present, normal-stress type transducers are bonded to the tank annular chime to generate a force field in the thickness direction of the floor and excite fundamental symmetric and asymmetric Lamb modes. However, the majority of above-ground storage tanks in use have no annular chime due to a simplified design and/or have a degraded chime due to corrosion. This means that transducers cannot be mounted on the chime to assess structural health according to the present technology, and the market share of structural health monitoring of above-ground storage tank floors using ultrasonic guided wave is thus limited. Therefore, the present study investigates the potential of using the tank wall to bond the transducer instead of the tank annular chime. Both normal and shear type transducers were investigated numerically, and results were validated using a 4.1 m diameter above-ground storage tank. The study results show shear mode type transducers bonded to the tank wall can be used to assess the structural health of the above-ground tank floors using an ultrasonic guided wave. It is also shown that for the cases studied there is a 7.4 dB signal-to-noise ratio improvement at 45 kHz for the guided wave excitation on the tank wall using shear mode transducers.


Flexible Shear Mode Transducer for Structural Health Monitoring using Ultrasonic Guided Waves
Premesh S. Lowe [1], Timo Scholehwar [2], Jimmy Yau [1], Jamil Kanfoud [1], Tat-Hean Gan [1], Cem Selcuk [3]
[1] Brunel University London
[2] PI Ceramic GmbH
[3] The Welding Institute Ltd

The application of the fundamental shear-horizontal wave mode for guided wave structural health monitoring is undoubtedly beneficial due its non-dispersive characteristics. Existing guided wave shear mode transducers are rigid and brittle, because of these characteristics, bonding them to irregular surfaces (i.e. curved surfaces) are challenging. There is a huge market interest in the development of a flexible shear mode transducer, which eases the transducer bonding process onto irregular surfaces and improves the surface contact between the transducer and the structure. This study presents a flexible shear mode transducer for structural health monitoring using low frequency guided waves (20-120 kHz). The proposed transducer is manufactured using piezoceramic and based on the results in this study, it exhibits the directional excitation of fundamental shear-horizontal mode at 20-120 kHz. Finite element analysis and laboratory experiments were conducted to study the behavior of the proposed transducer. Field trials were conducted on a liquid storage tank with an undulated surface (due to corrosion). The performance of the proposed transducer is also compared to the commercially available Macro Fiber Composite transducers. The proposed transducer was driven by the industrialized ultrasonic guided wave inspection system; Teletest Focus+ in line with the application of tank floor inspection using ultrasonic guided waves.

DOI: 10.1109/TII.2017.2775343